Product Description
Blowing-Filling -Capping 3 In 1 Monoblock
High-speed rotary filling PET bottles blow-filling-capping Combi-block is based on "high-speed blow molding machine unit high-speed filling machine unit "and " high speed capping machine unit " ,equipped with control system and on-line detection system. Through the optical, mechanical, electricity, gas, liquid and other disciplines comprehensive application with image recognition technology , the application of synchronous servo control system , allowing customers to achieve the integration of multiple unit control and production equipment , achieve the production line scientific layout , seamless and integrated control , improve the entire line of production efficiency, reduce investment costs, reduce energy consumption and maintenance costs of the integrated production capabilities.
Details Images
1. Blowing part
<1> Base taking, base feeding, bottle taking and bottle arranging fully are automatically completed with manipulator for avoiding middle pollution.
<2> The design of the recycling unit prevents the preform from getting bound up in the unscrambler.
<3> Water cooling plate: cooling bottle neck is to avoid neck deformation during heating.
2.Filling part
<1> 304/316 Stainless steel high precision filling nozzle
<2> Filling volume adjustable in fine rank, same liquid level after filling
<3> All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
<4> 304/316 stainless steel filling pump
3. Capping part
<1> Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
<2> All 304/316 stainless steel construction
<3> No bottle no capping
<4> Automatic stop when lack of bottle
4.Main composition
| Main parts |
Brand |
Remark |
| PLC system |
SIEMENS S7-300 |
From Germany |
| Inverter |
ABB |
From Sweden |
| Touch Screen |
SIMENS MP-277 |
From Germany |
| Main motor |
SEW |
Germany |
| Pneumatic part |
FESTO |
From Germany |
| Power Adjustor |
Carlo Gavazzi |
From Switzerland |
| Sensor |
Carlo Gavazzi |
From Switzerland |
| Blow valve |
Eugen Seitz |
From Switzerland |
| Gas & liquid seal ring |
Trelleborg Quad-ring |
From USA |
| Button & Switch |
SCHNEIDER |
France |
5.Product paramenters
|
|
Model
|
CGX 6-24-8
|
CGX 10-32-10
|
CGX14-40-15
|
CGX 16-60-20
|
CGX 18-60-20 |
CGX 22-72-22
|
|
Capacity
0.5L/bottle/h
|
12000
|
18000
|
24000
|
30000
|
36000
|
42000
|
|
Suitable bottle
|
|
|
Bottle diameter
|
|
|
Bottle height
|
|
|
Compressed air pressure
|
|
|
Washing water's pressure
|
|
|
Total power
|
4.4
|
4.4
|
4.4
|
5.2
|
6.2 |
6.5 |
Company Profile
HY-Filling
<1> Standardized workshop of total 30,000 square meters.
<2> With a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing.
<3> HY-Filling follows ISO9001:2000, CE Certificate , SGS , COC , TUV international quality management system. <4>The equipment will be tested and run for 24 hours before leaving the factory, to ensure the smooth working of water pipeline, and pneumatic, electrical and mechnical stability. <5>Professional installation team who are seasoned technician, Provide equipment quality installation services.
Certifications
Product packaging
Package Type :
As usual, we adopt wooden case as package type. It's suitable for long-distance transport. According to customers' special demand, we could adopt sheet iron case and so on.
HY-Services
Installation and commissioning
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time. The installation, debugging and training is about 30-35 days
Training
The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.
After-sales service
1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.
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