General description \:
High-speed rotary filling PET bottles blow-filling-capping Combi-block is based on "high-speed blow molding machine unit ", " high-speed filling machine unit "and " high speed capping machine unit " ,equipped with control system and on-line detection system. Through the optical, mechanical, electricity, gas, liquid and other disciplines comprehensive application with image recognition technology , the application of synchronous servo control system , allowing customers to achieve the integration of multiple unit control and production equipment , achieve the production line scientific layout , seamless and integrated control , improve the entire line of production efficiency, reduce investment costs, reduce energy consumption and maintenance costs of the integrated production capabilities.
Performance and Advantage:
- PET bottle blowing rotary filling control technology integration, and synchronization;
- High-speed preform heating system design and optimization of energy-saving control technology;
- High-speed blow molding system miniaturization and optimization of mold design technology;
- Reasonable cam curve design in order to improve the quality and stability of the blowing;
- High speed and accurate filling speed control and precise level control technology;
- High-speed rotary seal synchronous control technology;
- PET bottle blowing rotary filling fast image recognition quality detection technology;
- Energy saving and noise reduction technology;
- Space and water saving;
Company Instruction:
Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company has 50million RMB fixed assets, covers an area of 30,000 square meters, with a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". HY-Filling follows ISO9001:2000 international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of HY-Filling, with advanced technologies, has more than 30 full-time design and development engineers. HY-Filling's technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with China's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of HY-Filling adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
HY-Filling has a network of customers for the complete set of beverage bottling lines more than 500 which spreads 30 more domestic provinces, municipalities, autonomous regions and the United States, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, HY-Filling provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
Product Description
This washing-filling-capping integrate machine, 3-in-1 monoblock is designed and produced by our company. It has stable performance, advanced technology, beautiful appearance, and full function.
The machine is mainly used for PET bottle water washing-filling-capping.
Technical Parameter
| Technical parameters |
18-18-6 |
24-24-8 |
32-32-10 |
40-40-12 |
50-50-15 |
60-60-15 |
72-72-18 |
80-80-20 |
| Production capacity (500ml)(B/H) |
6000 |
10000 |
14000 |
18000 |
24000 |
30000 |
35000 |
40000 |
| Bottle washing station |
2.5 |
5 |
6 |
8 |
11 |
15 |
20 |
20 |
| Drying station |
3.5 |
6 |
10 |
12 |
14 |
25 |
27 |
32 |
| PET bottle size (mm) |
D=60~97mm |
| H=150~320mm |
| Capping torque (N.m) |
0.6~2.8 |
0.6~2.8 |
0.6~2.8 |
0.6~2.8 |
0.6~2.8 |
0.6~2.8 |
0.6~2.8 |
0.6~2.8 |
| Installed capacity (Kw) |
2.38 |
4.18 |
4.18 |
4.37 |
5.87 |
5.87 |
9.57 |
9.57 |
| Compressed Air consumption(0.6Mpa)Nm3/min |
0.5 |
0.6 |
0.8 |
0.8 |
1 |
1.5 |
1.5 |
2 |
| Washing bottles water consumption(0.2-0.25Mpa)m3/h |
1.5 |
1.5~2 |
1.5~2 |
1.5~2 |
2~2.5 |
2~2.5 |
2.5~3 |
2.5~3 |
| Dimension(L*W*H)(mm) |
2500×2000×2850 |
2800×2300×2850 |
4150×2560×2850 |
4400×2800×2850 |
5350×3400×2850 |
5520×4750×2850 |
7100×6250×2850 |
7700×6750×2850 |
| Weight(t) |
4.5 |
6 |
7 |
8 |
9.5 |
13 |
15 |
16 |
Main composition
| Description |
Supplier |
| PLC |
Mitsubishi, Siemens |
| Touch screen |
Mitsubishi, Siemens, PROFACE |
| Frequency converter |
Mitsubishi, Siemens, Danfoss |
| Air switch |
Schneider |
| Breaker |
Siemens |
| Contactor |
Siemens |
| Photoelectric switch |
Omron, Keyence, P+F |
| Approach switch |
Truck |
| Main bearing |
NTN |
| Lubrication bearing |
IGUS |
| Sealing |
Sealtech |
| Pneumatic components |
Camozzi |
We are specialized in manufacturing beverage production line.
optional equipments as follows,
1. bottle loading machine (the bottles can be unscrambled manual or automatically)
2. air conveyor
3. rinsing/filling/capping 3-in-1 machine
4. CIP system
5. cap loading machine
6. date code printer
7. stressless conveyor and filled bottle conveyor system
8. labeling machine
9. film wrapping or carton packaging machine
10. electric control system
11. purified air workshop
Our Services
Installation and commissioning
After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time.
Training
The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.
After-sales service
1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.
2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.
Main Product:
2000-48000 BPH Mineral Water Bottling Line;
2000-40000 BPH Juice Bottling Line;
2000-40000 BPH Carbonated Beverage Bottling Line;
3000-40000 BPH Beer Bottling Line;
6000-30000BPH Aluminium Can Filling Line;
120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;
Edible Oil Filling Line;
PET Preform Injection Machine;
Bottle Blow Moulding Machine;
Water Treatment;
UHT Plant;
Carbonating Mixer;
Bottle Unscrambler;
Film Shrink-wrapping or Carton Box Packaging Machine;
Pa-Depalletizer;
Turn Key Project.
Contact
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