Fully Automatic Beverage Carbonated Drink Bottling Machine/ Carbonated Soft Drink Craft Beer Bottling Line/Pet Bottle Filling System

• Customization: Available
• After-sales Service: Overseas Installing Service
• Warranty: 1 Year
• Model NO.: DCGN
• Type: Negative Pressure Filling
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Negative Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Control System: PLC+ Remote Operation System
• Certification: CE, ISO, SGS
• Machine Material: Stainless Steel 304/316
• Capacity: 2000bph-24000bph
• Suitable Product: Carbonated Drinks
• Feature: High Efficiency
• Model: Dcgn
• Power: Customized
• Bottle Size: 200ml-2000ml
• Delivery Time: 90days
• Configuration: Europe Brand
• Cap Type: Ropp Cap, Normal Cap
• PLC: Siemens (Germany) / Mitsubishi (Japan)
• Bottle: Glass Bottle/Pet Bottle
• Workshop Layout: Free Design
• Transport Package: Wooden Case
• Specification: Stainless Steel 304/316
• Trademark: HY-FILLING
• Origin: China
• HS Code: 8422301090
• Production Capacity: 30sets/Year
• Package Size: 230.00cm * 210.00cm * 250.00cm
• Package Gross Weight: 1000.000kg

Product Description

 

Product Description

The machine is designed by our company with stable characteristic, advanced technology, nice appearance and complete function. 

The machine is mainly used for washing/filling/capping PET bottle carbonated soft drink.
It is widely used in filling gas-containing beverages, such as beer, soda, sparkling wine, etc. Because the pressure in the bottle before
and after filling is equal to that in the silo and is greater than atmospheric pressure, it is called isobaric filling. 
 

 

Features

1.It is easy to change the shape of bottles, which can be done by changing the thumb wheel without adjusting the height of the machine. 

2. Adopting suspensory transmission gear can easily upkeep and be repaired. 

3. The machine case and the parts contacting with the materials are made of stainless steel which ensures the good external look and easy washing. 

4. It uses frequency changer to control the main machine motor. And it has an output number indicating function which is easy to control the adjustment of the output.
 

Main supporting parts

No.	Name	Supplier
1	PLC	MITSUBISHI, SIEMENS
2	Touch screen	MITSUBISHI,SIEMENS, PROFACE
3	Frequency converter	MITSUBISHI, SIEMENS. DAN FOSS
4	Air switch	SCH NEIDER
5	Circuit breaker	SIEMENS
6	Contactor	SIEMENS
7	photoelectric switch	OMRON, KEYENCE, P+F
8	Proximity switch	TURCK KOREA
9	Main bearings	NTN
10	Lubricate bearings	IGUS
11	Sealing components	SEALTECH
12	Pneumatic component	CAMOZZI

 

Details Images

Rinsing part
Rotary rinser: applicable for wine, beverage and water cleaning.
The new bottle is transported through the separation screw and star wheel by the clamp and turn over device; bottle neck is held upwards, after aseptic water rinsing, the bottle neck goes up and transported to another process.
The rinsing contact part and out cover adopt the stainless-steel material

Filling part
Adopt the German technology, utilize the isobaric filling principle design, achieve to fill the cleaned bottle
Adopt isobaric mechnical valve ,fast filling with high precision filling level.

Capping Part
Sorted cap is capped on the filled bottle ,and then transported to the next step.
Capper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.

 

Technical parameters

Rated Capacity	3000-36,000BPH (500ml)
Filling Method	Counter pressure Filling
Filling Pressure	0.2-0.4Mpa
Filling valve speed	110-150ml/s
Applicable Bottle	Glass Bottle, Diameter 45-90mm,Height 120-310mm
Applicable Cap	Crown Metal Cap, ROPP cap, easy-open cap etc.
Air Supply Pressure	0.7 MPa
Rated Voltage	380V

We provide the Complete turnkey project for beverage production line includes:

1. Water Treatment System (Water Filtration)
2. Preparation/Processing System (Mixing System for Drinks like CSD, juice etc)
3. Injection molding machines (for pet preform)
4. Bottle Blowing Machine (Making plastic bottles)
5. Air Conveyor (Transport empty bottles)
6. Filling Machine (Filling product into bottles) 
7. Cap elevator (Transport cap)
8. Blow dryer (Blow away water drops)
9. Flat Convey (Transport bottle)
10. Code Printer (Printing the date on the filled bottle) 
11. Labeling Machine (Labeling for filled bottle)
12. Bottle Packing Machine (package the filled bottles) 
13. Palletizing Machine (to palletize the cartons)

Auxiliary Machines

1.Water treatment
Water treatment is equipped for pure water, mineral water, and water used in beverage drink. It contains RO, natrium filter, ultra filter, activated carbon filter, ion exchanger, ozone processor etc.

2.Bottle Blowing Machine 
Divided into: semi-automatic bottle blowing and full automatic bottle blowing machine.
Suitable for: PET bottle.
Bottle size: 500ml-2L

3.Filling Machine

The machine is combined with rinsing, filling and capping, which special designed for PET bottled. It is stable characteristic, advanced technology, nice appearance and complete function.

4.Filled Bottle Conveyor System
Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different capacity.

5.Packaging System 
Customized: Sleeving Label Machine, Film Shrink-wrapping Machine, Palletizing machine, Date code printer etc.

Company Profile