General description
It is suitable for filling and capping carbonated beverage such as beer, CSD, etc. It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss. It can be equipped long-distance control system. It is the preferred equipment for the medium beer and beverage plant.
Working procedure
Can is pushed into can holding platform one by one by feeding screw and star-wheel. Centering cup of filling valve will fall to can; the distance between filling valves and cans is sealed by springiness plastic ring. The movement of centering cup is generated by plastic idler wheel along curvilinear motion. After filled, valve will be closed, air is discharged, and centering cup will rise from the can. Filled can will be sent to conveyor chain, then to capper. Capper will take cap, turn over the edge of can and turn the edge to finish the sealing action by the control of cam. After that can is transferred to conveying system.
Main features
Wholly sealed widow structure which is beautiful, concise, easy and highly operated;
Cycling tank design with precision polishing inside;
High precision and large flow rate filling valves to meet productive requirement;
Specially designed roller structure which is easy to be adjusted, locked and ensure sealing function;
Friendly and convenient operating panel with high expansibility.
The filling valve is adopts high precision mechanism valve, fast speed filling, high precision liquid level.
The filling vat adopts 316L material designed sealing vat, to achieve constant pressure filling.
The flow rate of the filling valve>125ml/s.
Main transmission adopts toothed belt and gearbox open-type transmission assemblies, high efficiency, low noise.
The main drive adopts step-less speed change for frequency conversion, the whole machine adopts PLC control; the capping machine and filling machine adopt coupling joint, to ensure synchronization of two machines.
With filling with can, no filling without can.
The filling manner is constant pressure filling, with fast filling speed and stable action.
Adopting introduce into full set of Switzerland (Ferrum) capping technology.
Capping trolley adopts high hardness alloy steel quench(HRC>62), capping curve adopts projection grinder precision machining, to ensure the quality of capping.
With capping with can, no capping without can control system, to ensure the normal running of the machine.
With CIP automatic rinsing function.
With centralized lubrication system.
Working station
The filling machine is made of can inlet part, filling part, air exhaust part and idle stroke. The detailed station is like the following picture.
can inlet part filling part air exhaust part idle stroke
Main composition
< >Material of filling valve: Stainless steel SUS316L.Material of rotary tray and machine platform of rinser and filler: Stainless steel SUS304.Main motor: SEW (Germany).Lubrication bearing: Igus (Germany).Frequency inverter: Siemens (Germany) Touch screen: Siemens (Germany).PLC: Siemens (Germany).Contactor: Schneider (France).Breaker: Schneider (France)Air switch: Schneider (France).Pneumatic components: CAMOZZI (Italy).Seals: SEALTECH (HK).Photoelectric switch: Sick (Germany). Proximity switch: TURCK (Germany).Technical parameters
| Model |
PYGF20-4 |
| Working positions |
filler 20, capper 4 |
| Chain distance |
114.3mm |
| Rated capacity |
5,000CPH (500ml) |
| Way of filling |
isobar filling |
| Suitable can |
diameter 45~70mm, height 80-175mm |
| Filling pressure |
0.25-0.35Mpa |
| Filling temperature |
0~4ºC |
| CO2 consumption |
2.5 Nm3h |
| Compressed air consumption |
0.5Nm3h (0.4~0.5MPa) |
| Rating voltage |
380V, 50HZ |
| Installed power |
3KW |
| Dimension |
3650×1950×2200mm(L×H×W) |
| Height of conveyor |
1200-1400mm |
| Machine weight |
5000 Kg |
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