Main features
Rinsing part
lRotary rinser: applicable for wine, beverage and water cleaning.
lThe new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.
lThe rinsing contact part and out cover adopt the stainless steel material
lOpen design gear driving
lThe bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine
lWater pipe of rinser is equipped with pressure gauge and pressure maintaining valve
lManually adjust the elevation for different height bottle
lWater collecting tray: recycle the rinsing water
lRising volume for each bottle: 105ml/s(0.25MPa)
lIf no bottle or stop, rinsing stops; while it comes to bottle, it runs again.
Filling part
lAdopt the German technology, achieve to fill the cleaned bottle
lAdopt the guiding pole with cover function ;bottle held elevation desgin , ensures the complete seal between bottle neck and filling valve ,avoids the leakage.
lEquip with the anti break device ;bottle break cleaning ,avoiding the next botte .
lEquip with complete CIP cleaning function
lAccording to different height , it achieves elevation automaticlly and equips with the high& low level safety protection .
lMain drive adopt the gear drive with open design :high effeciency ,low nocie ,long life ,easy matainance ,full lubrication .
lAdopts the stepless frequence inverter to control main motor rotation
lBottle guding system ,simple structure ,which can change the bottle size more easily .
lAdopts the bottle held structure
lPLC control , the default can be listed as block ,cap shortage and etc.
lFilling machine: Adopt supporting structure of the bearings, simple and reliable structure, easy maintenance, smooth operation.
lFilling pressure filling a unique filling valve structure makes stable liquid shunt, to avoid foaming with the level correction.
lOn the orientation of the guide rod, the pre-mask function; bottle bottom hold structure enhanc accurate sealing of the mouth and the filling valve, reducing the material leaks from the bottle.
lEquip with the level sensor to ensure the filling stablity .
lThe key part and electril component adopt imported products.
Capping part
lCappig part :sorted cap is capped on the filled bottle ,and then transported to the next step.
lCapper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.
lIf the container has the cap ,the second cap cannot go in ,which utilizes the cap .
lAnd it is equipped with photo eletric swith on the slding trail ,when it tests that there is no cap ,it stops automatically
lCapper is equipped with compensation function, reducing the bottle break rate.
lIf there is only one standard crown cap in different size bottle, the capping mold doesn't need to be changed.
lAccording to different height bottle shape, the capper can be adjusted automatically.
Technical parameters
lRated output: 6000BPH (0.3L)
lWashing heads: 18
lWashing time: 2-2.5s
lFilling valve heads: 18
lFilling valve speed: 140-150ml/s
lCapping heads: 6
lFilling temperature: 0-4°C
lSuitable bottle type: D=50-100mm, H=150-320mm
lCapping torque: 0.6-2.8Nm (adjustable)
lInstalled capacity: 3.37KW
lCompressed air consumption: 0.25Nm3/min (when 0.6MPa)
lWater consumption: about 2m3/h for washing (0.2-0.25Mpa)
lOverall dimension: 2500x2000×2700mm
lWeight: 4.5T
Main composition
| Description |
Supplier |
| PLC |
Mitsubishi, Siemens |
| Touch screen |
Mitsubishi, Siemens, PROFACE |
| Frequency converter |
Mitsubishi, Siemens, Danfoss |
| Air switch |
Schneider |
| Breaker |
Siemens |
| Contactor |
Siemens |
| Photoelectric switch |
Omron, Keyence, P+F |
| Approach switch |
Truck |
| Main bearing |
NTN |
| Lubrication bearing |
IGUS |
| Sealing |
Sealtech |
| Pneumatic components |
Camozzi |
| Model |
HGX24-8 |
| Filling heads |
24 |
| Sealing heads |
8 |
| Production capacity (500ml) |
8000BPH |
| Suitable bottle |
Glass bottle |
| Bottle height (mm) |
160-355mm |
| Bottle diameter (mm) |
Ø50-80mm |
| Suitable cap |
Aluminum thief proof cap |
| Filling temperature |
85-93degree |
| Filling method |
Tiny negative pressure gravity |
| Filling accuracy |
< ±5mm |
| Compressed air consumption |
0.5m3/min(0.6Mpa) |
| Voltage |
380V 50HZ |
| Total power |
5.79kw |
| Overall dimension (L×W×H)mm |
1950×2100 ×3800 |
| Weight (kg) |
4000 |
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