• Zhangjiagang Hy-Filling Carbonated Drink Production Line
  • Zhangjiagang Hy-Filling Carbonated Drink Production Line
  • Zhangjiagang Hy-Filling Carbonated Drink Production Line
  • Zhangjiagang Hy-Filling Carbonated Drink Production Line

Zhangjiagang Hy-Filling Carbonated Drink Production Line

Type: Weighing-type Filling Machine
Automatic Grade: Fully Automatic
Material Type: Liquid
Filling Valve Head: Multi-Head
Feed Cylinder Structure: Single-Room Feeding
Dosing Device: Surface Type
Customization:

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Basic Info.

Model NO.
DCGN
Filling Principle
Pressure
Packaging Container Lifting Structure
Chute Lifting
Structure
Rotary
Packaging
Bottle
Packaging Material
Plastic
Capacity
3000~40000bph
Bottle
200ml~2L
Certificate
Ce;ISO
Transport Package
Wooden Pack
Specification
standard
Trademark
Hy-Filling
Origin
Jiangsu, China
HS Code
8422301090
Production Capacity
500 Sets/Year

Product Description

Main features
Rinsing part
lRotary rinser: applicable for wine, beverage and water cleaning.
lThe new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.
lThe rinsing contact part and out cover adopt the stainless steel material
lOpen design gear driving
lThe bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine
lWater pipe of rinser is equipped with pressure gauge and pressure maintaining valve
lManually adjust the elevation for different height bottle
lWater collecting tray: recycle the rinsing water
lRising volume for each bottle: 105ml/s(0.25MPa)
lIf no bottle or stop, rinsing stops; while it comes to bottle, it runs again.
 
Filling part
lAdopt the German technology, achieve to fill the cleaned bottle
lAdopt the guiding pole with cover function ;bottle held elevation desgin , ensures the complete seal between bottle neck and filling valve ,avoids the leakage.
lEquip with the anti break device ;bottle break cleaning ,avoiding the next botte .
lEquip with complete CIP cleaning function
lAccording to different height , it achieves elevation automaticlly and equips with the high& low level safety protection .
lMain drive adopt the gear drive with open design :high effeciency ,low nocie ,long life ,easy matainance ,full lubrication .
lAdopts the stepless frequence inverter to control main motor rotation
lBottle guding system ,simple structure ,which can change the bottle size more easily .
lAdopts the bottle held structure
lPLC control , the default can be listed as block ,cap shortage and etc.
lFilling machine: Adopt supporting structure of the bearings, simple and reliable structure, easy maintenance, smooth operation.
lFilling pressure filling a unique filling valve structure makes stable liquid shunt, to avoid foaming with the level correction.
lOn the orientation of the guide rod, the pre-mask function; bottle bottom hold structure enhanc accurate sealing of the mouth and the filling valve, reducing the material leaks from the bottle.
lEquip with the level sensor to ensure the filling stablity .
lThe key part and electril component adopt imported products.
 
Capping part
lCappig part :sorted cap is capped on the filled bottle ,and then transported to the next step.
lCapper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.
lIf the container has the cap ,the second cap cannot go in ,which utilizes the cap .
lAnd it is equipped with photo eletric swith on the slding trail ,when it tests that there is no cap ,it stops automatically
lCapper is equipped with compensation function, reducing the bottle break rate.
lIf there is only one standard crown cap in different size bottle, the capping mold doesn't need to be changed.
lAccording to different height bottle shape, the capper can be adjusted automatically.
 
Technical parameters
lRated output: 6000BPH (0.3L)
lWashing heads: 18
lWashing time: 2-2.5s
lFilling valve heads: 18
lFilling valve speed: 140-150ml/s
lCapping heads: 6
lFilling temperature: 0-4°C
lSuitable bottle type: D=50-100mm, H=150-320mm
lCapping torque: 0.6-2.8Nm (adjustable)
lInstalled capacity: 3.37KW
lCompressed air consumption: 0.25Nm3/min (when 0.6MPa)
lWater consumption: about 2m3/h for washing (0.2-0.25Mpa)
lOverall dimension: 2500x2000×2700mm
lWeight: 4.5T
 
Main composition
DescriptionSupplier
PLCMitsubishi, Siemens
Touch screenMitsubishi, Siemens, PROFACE
Frequency converterMitsubishi, Siemens, Danfoss
Air switchSchneider
BreakerSiemens
ContactorSiemens
Photoelectric switchOmron, Keyence, P+F
Approach switchTruck
Main bearingNTN
Lubrication bearingIGUS
SealingSealtech
Pneumatic componentsCamozzi
 
ModelHGX24-8
Filling heads24
Sealing heads8
Production capacity (500ml)8000BPH
Suitable bottleGlass bottle
Bottle height (mm)160-355mm
Bottle diameter (mm)Ø50-80mm
Suitable capAluminum thief proof cap
Filling temperature85-93degree
Filling methodTiny negative pressure gravity
Filling accuracy< ±5mm
Compressed air consumption0.5m3/min(0.6Mpa)
Voltage380V 50HZ
Total power5.79kw
Overall dimension (L×W×H)mm1950×2100 ×3800
Weight (kg)4000

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Diamond Member Since 2012

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Manufacturer/Factory & Trading Company
Year of Establishment
2011-02-21
Management System Certification
ISO 9001, ISO 9000